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3D Printing in P&O: A Custom Fit

Celebrating 40 Years of Advancing Mobility, Building Trust, and Serving Communities


Over the past four decades, Cornerstone P&O has witnessed remarkable advancements in prosthetic and orthotic technology, none more exciting than the integration of 3D printing in orthotic care. This cutting-edge technology is revolutionizing how we design and deliver orthotic devices, providing patients with faster, more precise, and highly customized solutions.


What is 3D Printing in Orthotics?

3D printing, also known as additive manufacturing, builds orthotic devices layer by layer from digital models. Unlike traditional methods that often rely on plaster casting and manual shaping, 3D printing uses precise scans and computer-aided design (CAD) to create custom orthotics tailored exactly to a patient’s anatomy and needs.


Speed Meets Precision

One of the most significant benefits of 3D printing is how quickly devices can be produced. Traditional orthotic fabrication can take weeks—scanning, casting, molding, and manual adjustments all add time. With 3D printing, once a patient’s digital scan is complete, the orthotic can be printed in a matter of hours or days.


This rapid turnaround means:


  • Faster relief and support for patients

  • Reduced wait times for adjustments or replacements

  • More frequent opportunities to optimize fit and function


Highly Customized, Highly Effective

3D printing allows for intricate designs that are difficult or impossible to create by hand. This means:


  • Orthotics can be precisely contoured to match foot shape, gait patterns, and pressure points

  • Lightweight but durable materials can be used, enhancing comfort without sacrificing strength

  • Specific areas can be reinforced or made more flexible based on patient needs


At Cornerstone P&O, this means we can deliver orthotics that not only improve mobility but also enhance daily comfort and reduce pain.

Dave Hughes, Cornerstone, witnessing advances in 3D printed prosthetics at OTWorld.

Cornerstone’s Commitment to Innovation

As part of our 40-year tradition of advancing mobility, Cornerstone P&O has embraced 3D printing to elevate the standard of care. Our expert clinicians combine clinical knowledge with state-of-the-art technology to ensure each orthotic device meets the highest standards of fit and function.


Our in-house digital scanning and printing capabilities allow us to collaborate closely with patients, making real-time adjustments and tailoring devices that fit their lifestyle and goals.


Cornerstone offers 3D printed pediatric helmet

Looking Ahead

3D printing continues to evolve, with new materials, faster printers, and improved software on the horizon. At Cornerstone P&O, we’re committed to staying at the forefront of these innovations, ensuring that every patient benefits from the most advanced orthotic solutions available.

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